I've got the saya started and I'm marking the cut line that butts up against the ferule.
Marking guide lines for a snug fit.
Several steps not shown: trimming, lots of sanding, hand sanding, engraving, painting, wood finishing, more sanding, wood finishing, making the Ti pin, and anodizing.
Hand buffing the final finish on the saya.
Finally everything is finished and the glam shots are complete. Click the image below to scroll through the gallery.